Activated Carbon Rotary Kiln Plant

BELT CONVEYOR HORIZONTAL & INCLINED
APPLICATIONS

-> Applied for the purpose of removing Unburned Charcoal, stones, unwanted particles , fibers which are removed by labour support.

-> For this conveyors raw material feeding labour 2 no is to be provide.

-> It is used to feed charcoal for rotary screener.

-> color– blue.


APPLICATIONS

-> It is used to screening the shell charcoal & to remove the impurities like dust, sand particals etc.

-> Output charcoal is carried by customer labour through fork lift by carrying charcoal filled jumbo bag.

-> IT IS ROTARY type SCREENEING METHOD.

-> color– blue.

ROTARY SCREENER

SHAW TOOTH CRUSHER
APPLICATIONS

-> Stored charcoal from jumbo bag is carried by forklift and feed to shaw tooth crusher inlet hopper.

-> Even feeding roller are provided , speed is also increased for even crshing , actually design is used for both 1 to 2.5 / hr ton capcity is standard , the capacity ranges are calculated only by variying the tolerance (gab ) between the crushing rollers & speed but even dimensions of crushing rollers remains same . crushing sizes ranges from min 4/8 to maximum sizes are customers scope.

-> Crushing dust is negligible & maximum 2% can be obtained.

-> Output charcoal from shaw tooth crusher is feeded to bucket ellivator.

-> Color - blue.


APPLICATIONS

-> Its ideal type of conveyor for vertical handling for higher attitudes.

-> Higher conveying capacity with close bucket spacing.

-> MS, GI Buckets can be used.

-> Inspection window for monitoring is provided in bottom of elevator.

-> Its is directly connected to motor gear box .

-> It is used to lift the crushed charcoal from shaw tooth crusher to kiln feeding storage bin by vertical handling method.

-> Color - blue.

BUCKET ELIVATOR

VIBRO FEEDER ELECTRO MAGNET-
APPLICATIONS

-> This equipment is used to feed the free flowing material, with predetermined flow rate at process units, material handling/conveying units of all types

-> Vibro feeder electro magnet drives efficiently generates vibrations that are required for conveying various types of material like shell charcoal.

-> Controllers are used for smooth operations of electromagnetic conveyor


APPLICATIONS

-> Kiln is a heating chamber used to transform sell charcoal to high temperature activated carbon by steam activation process.

-> Temperature sensors – T1 to T4 is provided per 8 feet temperature sensor is fixed.

-> Blower fan is provided along with kiln to control the heat inside the kiln.

-> 50 mm diameter x 6096 mm length steam pressure pipe SS 304 is provided inside the kiln .

-> Drive system– GIRTH GEAR DRIVE , Color – aluminum paint

ROTARY KILN

SPIRAL
APPLICATIONS

->It is used for cooling purpose.

-> High temperature Activated carbon from kiln gets temperature decreased by Spiral which is placed on edge of kiln .

-> Spiral consists of 2 no adjustable doors.

->Color – aluminum paint


APPLICATIONS

-> Cooling conveyor decreases the whole heat from activated carbon and remains at 27 °Celsius temperature

-> In this conveyor, MS sheet is used for smooth operation.

-> Color - blue.

COOLING CONVEYOR – MS SHEET TYPE

DE STONER
APPLICATIONS

-> De stoner removes stones & other impurities

-> It is providing with vibrating motor which will process to remove pure material in front side of machine & rear side is stone.

-> Raw material is directly feeded into multi screener & stones are collected & carried by jumbo bags which is customers scope

-> Air & dust Suction pipe is provided along with machine , dust air is carried out for dust collector & cyclone in outside of plant through pipelines.

-> Color - blue.


APPLICATIONS

-> It is used to crush the ungraded (or) unseparated activated carbon from multi screener.

-> Ungraded material

-> Even feeding roller are provided , speed is also increased for even crushing , actually design is used for both 1 to 2.5 / hr ton capacity is standard , the capacity ranges are calculated only by varying the tolerance (gab ) between the crushing rollers & speed but even dimensions of crushing rollers remains same . crushing sizes ranges from min 4/8 to maximum sizes are customers scope.

-> Crushing dust is negligible & maximum 2% can be obtained.

-> Color - blue.

ROLL MILL CRUSHER

ROLL MILL CRUSHER FEEDING CONVEYOR- BELT DRIVE
APPLICATIONS

-> It is used to convey the activated carbon from multi screener to roll mill crusher

-> Color - blue.


APPLICATIONS

->It is used for multiple screening, we can separate the products of our required dimensions.

-> We can split the activated carbon into four types of mesh & grade they are , Mesh size = 8/4 , 8/16 , 8/32.

-> It is shaking type of machine which is used to separate the material in grade type.

-> Eccentric motor is provided for shaking mechanism.

-> Multi screener is provided with 1 no’s of feeding hoppers is used for feeding from de stoner.

-> Color - blue.

MULTI SCREENER

DUST COLLECTOR WITH FILLTER BAGS
APPLICATIONS

->It is used to collect dust from every dust forming machineries and dust is collected by pipes in d 75 mm.

-> Color - blue.


APPLICATIONS

-> It is used to absorb the black smoke , ash from boiler & finally converts into white smoke by filtering the dust using water method.

-> Color - blue.

WET SCRPPER

BOILER
APPLICATIONS

-> It is used to produce steam for kiln chamber to boil the activated carbon through steam process.


APPLICATIONS

-> Chimney is a structure generally provides ventilation for hot flue gas or smoke from steam boiler to outside environment

CHIMNEY

APPLICATIONS

-> It is used to store the material.

-> Charcoal from storage bin directly feeded to electro magnet vibro feeder.

-> Color - blue.

STORAGE-PIN